Surface Experts

ALNEX high-speed milling cutter for aluminum

The AL­NEX ANX high-speed PCD mill­ing ma­chine is a high­ly deve­loped tool that has been spe­cially de­signed for the ma­chi­ning of alu­mi­num alloys. This mill makes it possible to create flaw­less sur­faces that are as smooth and re­flec­tive as a mirror. The abi­lity to create such sur­faces lies in the combi­nation of PCD cutting in­serts and the in­ter­nal coo­ling a­gent supply, which en­sures pre­cise chip con­trol.

Spe­cial fea­tures of the ALNEX ANX high-speed PCD milling cutter

Variety of materials

The milling bo­dies are made of steel or ultra-light alu­mi­num, which makes them ideal for use in va­rious appli­ca­tions.

Pre­cise chip control

The in­ter­nal coo­ling a­gent en­sures that the spares are effec­tively re­moved, re­sul­ting in a smoother sur­face.

Easy assem­bly and align­ment

The milling ma­chine offers a very easy assem­bly and align­ment, which sig­ni­fi­cantly shor­tens the ad­just­ment time and im­proves the sur­face qua­lity.

With these fea­tures, the AL­NEX ANX high-speed PCD mill can effec­tively re­medy sur­fa­cing pro­blems by crea­ting a uni­form and re­flec­ting sur­face that meets the needs of de­man­ding appli­ca­tions. This is par­ti­cularly im­por­tant in in­dus­tries where sur­face qua­lity is de­cisive for the function­ality and aes­thetics of the final pro­ducts.

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EPMP solid carbide milling cutter for steel machining

The EPMP high-per­for­mance milling cutters offer an inno­va­tive and re­li­able so­lu­tion for eli­mi­na­ting sur­face pro­blems in mach­ining. These spe­cially de­veloped tools are de­signed to pro­duce shoul­der sur­faces with extra­or­di­nary pre­cision and qua­lity. Thanks to their ad­van­ced tech­no­logy and well-thought-out de­sign, they set new stan­dards in milling.

Ad­van­tages of the EPMP milling cutters for sur­face pro­cess­ing
Innovative anti-vibration design

The diff­eren­tial pitch and the opti­mized twist angle of the snow mini­mized vi­bra­tion during the milling pro­cess. This leads to stable pro­cessing and pre­vents un­de­sire­able sur­face de­fects such as chatter marks.
Optimized flute geometry

The flute geo­metry en­sures effi­cient chip re­mo­val, where the pro­cessing re­sults in smooth exer­cise even with de­man­ding ma­te­rial. This is par­ti­cu­larly im­por­tant in order to achieve an even and smooth sur­face.
High wear resistance

The Power Mill coa­ting and the newly deve­loped hard metal sub­strate offer excellent pro­tec­tion against wear. This en­sures a con­sis­tently high qua­lity of the machined sur­face over long periods of time.
Reinforced cutting edges

The rein­forced cutting edges by means of a double clea­rance angle in­crease the frac­ture safety and en­sure pre­cise pro­cessing with­out de­via­tions on the edges.
Flexibility in application

The EPMP milling ma­chines are suit­able for va­rious milling pro­cesses, in­clu­ding shoul­der-down, full-groove, troch­oidal milling and face milling. This multi­faceted nature makes it possible to work under the most di­verse sur­face re­quire­ments with con­sis­tently high qua­lity.

The EPMP high-per­for­mance milling cutters are the ideal choice for cus­to­mers who place the high­est de­mands on the qua­lity of their sur­face pro­ces­sing. Through their inno­vative geo­metry, they gua­ran­tee extra­or­di­narily smooth, pre­cious, and long-lived re­sults. These tools can be used to effec­tively sur­face pro­blems while in­crea­sing pro­duct­ivity at the same time.

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EPMS solid carbide milling cutter for exotic materials and superalloys

The EPMS so­lid hard me­tal milling cutters offer an ad­van­ced so­lu­tion for the eli­mi­na­tion of sur­face pro­blems in the ma­chi­ning of ti­ta­nium alloys and other hard ma­teri­als. These spe­cially de­signed tools en­able the pro­duc­tion of shoul­der sur­fa­ces with the high­est pre­cis­ion and qua­lity.

Unique design for flawless surfaces
Un­even tooth pitch and un­even twist

Gua­ran­tee of an excep­tion­ally fine sur­face

Ideal for high-per­for­mance milling

Applications in aircraft construction

The EPMS milling ma­chines are par­ti­cu­larly suit­able for use in the aero­space in­dus­try, where the sur­face qua­lity of tita­nium compo­nents is criti­cal for safety and per­for­mance.

Benefits for customers

Effec­tive re­mo­val of sur­face pro­blems, such as rough­ness or irre­gular­ities

Im­prove­ment of pro­duct qua­lity

Stable and relia­ble tools

Cost-effectiveness and efficiency

The EPMS so­lid me­tal milling cutters re­pre­sent a valu­able invest­ment for com­pa­nies that strive for sus­tain­able and effi­cient ma­chi­ning
High wear strength­ness

Opti­mized tool life

Re­duc­tion of pro­duc­tion costs

The EPMS so­lid metal milling cutters offer a re­lia­ble so­lu­tion for a­chie­ving flaw­less sur­fa­ces, which leads to an in­crease in cus­to­mer sa­tis­fac­tion and at the same time in­crea­ses the effi­ciency of pro­duc­tion.

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DGC indexable insert milling cutter

Sur­face pro­blems in face milling are often due to blunt or in­ade­quate in­serts. An effec­tive so­lu­tion to these challenges is the use of DGC face milling cutters with spe­cial in­dex­able in­serts, espe­cially those with wi­per geo­metry.

Advantages of wiper geometry

The wiper geo­me­try for in­dex­able in­serts is spe­cially de­signed to im­prove the sur­face qua­lity of face milling. This techno­logy makes it possible to create a wider con­tact sur­face on the work­piece, resul­ting in a smoother sur­face. The wiper geo­metry en­sures that the feed per re­vo­lu­tion is used more effi­cien­tly, which re­du­ces sur­face rough­ness and shor­tens ma­chi­ning time.

Application of the DGC face milling cutters
DGC flat milling cutters can be used on many sides and offer a high level of effi­ciency due to their multi-cutting turn­ing plates. The spe­cial shape en­ables high yields with simul­ta­neous ringed cutting for­ces, which pro­tects the di­men­sions.

Elimination of surface problems
A use of wiper re­ver­sible plates

These plates im­prove the sur­face qua­lity and re­duce the need for addi­tional wear.
Opti­mi­za­tion of ma­chine sta­bili­ty

Vi­bra­tions can quickly dull the mills. A sta­ble ma­chine or ad­just­ments to the ma­chine can help to mini­mise these prob­lems.

By using DGC flat milling cutters with wi­per tur­ning plates, cus­to­mers can effec­tively eli­mi­nate their sur­face prob­lems and at the same time in­crease the effi­ciency of their ma­chi­ning pro­cesses.

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DFC indexable insert milling cutter

The Sumi­Dual Mill DFC shoul­der milling cutter is a highly effi­cient tool that has been spe­cially deve­loped to address a wide range of sur­face prob­lems. The DFC offers a wide range of op­tions to a­chieve many of the re­quired sur­face qua­li­ties.

Spe­cial fea­tures of the DFC shoul­der milling cutter
Stable and relia­ble milling

The DFC shoul­der milling cutter is e­quipped with double-sided 6-cut tur­ning plates, which en­ables sta­ble and reli­able ma­chi­ning.
Wide range of applications

The milling body is avai­lable both as a plug-on milling cutter and as a shank milling cutter and co­vers dia­meters from Ø 25 mm to 160 mm.
Optimized cutting edges­geometry

This en­sures effec­tive chip re­mo­val, which im­proves the sur­face qua­lity and avoids chip clam­ping.
GS chip breaker

A spe­cially devel­oped GS chip brea­ker supports shoul­der milling by means of con­trolled chip re­mo­val and fur­ther im­proves the sur­face qua­lity.

Eli­mi­nation of sur­face prob­lems

Im­proved sur­face qua­lity

The opti­mized cutting edge geo­metry and the GS chip brea­ker a­chieve an ex­cellent sur­face qua­lity, which meets the re­quire­ments for smooth and pre­cise sur­faces.
Reduction of chip clamping

The GS chip brea­ker effec­tively pre­vents chip clam­ping, re­sul­ting in an even and clean sur­face.
Efficient chip removal

Con­trolled chip re­mo­val en­sures that the ma­chi­ning runs smoothly and that the sur­face re­mains free of chip re­si­dues.

The DFC shoul­der milling cutter is there­fore an ideal so­lu­tion for cus­to­mers who have high de­mands on the sur­face qua­lity of their work­pie­ces and at the same time re­quire effi­cient ma­chi­ning.

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