Tool Life Champions

DMSL/DMSW high-feed milling system

The milling cut­ters of the DMSL/DMSW se­ries are charac­terized by their excep­tionally long ser­vice life, which is made possible by their inno­va­tive de­sign and the high-qua­lity re­ver­sible plates. The double-sided re­ver­sible plates offer four (LNMU) or six (WNMU) cutting ed­ges, in­crea­sing the effi­cien­cy and ser­vice life of the tools.

Features
Inno­vative cutting ed­ges

The arc-shaped cutting ed­ge re­duces cutting for­ces to a mini­mum and en­ables high­ly effi­cient ma­chi­ning with maxi­mal ad­vance feed speeds of up to 3.5 mm/Z per cutting edge (de­pen­ding on ma­te­rial).
Robust materials

The hard me­tal sub­strate and the spe­cial coa­ting en­sure high wear re­sis­tance and ther­mal crack re­sis­tance, which ex­tends the ser­vice life even with de­man­ding appli­ca­tions.
Efficient force distribution

The low angle of attack (15°) di­rects the ma­jori­ty of the ra­dial cutting force into the axial di­rec­tion, mini­mi­zes ra­dial for­ces and opti­mizes the sta­bili­ty of long tool canti­levers.

The com­bi­na­tion of high pro­duc­tivity and long ser­vice life makes this milling ma­chine ideal for rough­ing milling work in va­rious ma­teri­als such as steel, stain­less steel and cast iron.

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EPMP solid carbide milling cutter for steel machining

The EPMP high-per­for­mance milling cutters from Sumi­tomo are charac­ter­ized by their im­pressive ser­vice life, which is con­vin­cing even when ma­chi­ning de­man­ding ma­ter­ials.

The excep­tional per­for­mance of the EPMP milling cutters is based on seve­ral inno­vative fea­tures
Power Mill coating

This spe­cial coa­ting in combi­na­tion with a newly deve­loped hard me­tal sub­strate en­sures a high level of wear pro­tec­tion and contri­butes signi­fi­cantly to the long ser­vice life.
Optimized flute geo­metry

It en­sures safe chip re­mo­val and re­duces the wear of the snow.
Anti-vibration design

By means of differ­en­tial divi­sions and spe­cial twist angles of the blades, vi­bra­tions are mini­mized, which ex­tends the tool life.
Reinforced cutting edge

A double clea­rance angle strength­ens the cutting edge and thus in­crea­ses the brea­kage safety and dura­bility of the tool.

These pro­per­ties make the EPMP milling ma­chines par­ti­cularly sui­table for the pro­cessing of steel, which pla­ces high de­mands on the qua­lity and dura­bility of the tool. The ex­ten­ded ser­vice life of the tool leads to a mini­mi­zation of down­times and maxi­mizes the effi­ciency of the pro­duc­tion pro­cess.

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EPMS solid carbide end mills for machining exotic materials and superalloys

The EPMS solid hard­metal shank­milling cutters are charac­terized by their im­pres­sive ser­vice life, espec­ially when wor­king on de­man­ding exo­tic ma­terials. These mills offer a sig­ni­fi­cant im­prove­ment in tool life com­pared to con­ven­tio­nal pro­ducts.
The long ser­vice life of the EPMS mills is made possi­ble by several inno­vative fea­tures
Latest technology

A combi­nation of a fur­ther deve­loped hard me­tal sub­strate and a new coa­ting en­sures higher effi­ciency and longer ser­vice life.
Opti­mized tool­design

The anti-vi­bra­tion de­sign re­duces vi­bra­tions dras­tically, which is par­ti­cu­larly ad­van­ta­geous for in­stably clamped work­pieces and thin-walled com­po­nents.
Improved flute geometry

A smooth chip-free chip re­mo­val en­sures a stable and safe ma­chi­ning pro­cess.
These pro­per­ties make the EPMS milling cutters par­ti­cu­larly sui­table for ma­chi­ning exo­tic alloys such as ti­ta­nium, super­alloys and heat-re­sis­tant steels. They are ideal for tita­nium com­po­nents in air­craft con­struc­tion and offer stable and re­liable tool life in a wide range of appli­ca­tions.

The in­creased ser­vice life con­tri­butes sig­ni­fi­cantly to the in­crease in effi­ciency by re­du­cing tool changes and in­crea­sing pro­duc­tivity. This makes it an ex­cellent choice for com­panies that value pre­cision and pro­fit­ability in their pro­cesses.

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WEZ Universal corner milling cutter

The WEZ shoul­der milling cutter is charac­ter­ized by its ter­rific ser­vice life, which is a­chieved through an opti­mal combi­nation of high-qua­lity ma­terials and pre­cise manu­fac­turing.

Diversity and scope

The va­riety of avai­lable grades, espec­ially the uni­ver­sally appli­cable grade ACU2500, en­sures a wide range of appli­ca­tions in the ma­chi­ning of steel, stain­less steel and cast iron. The cutting edge geo­metry, which has been opti­mised in terms of sharp­ness, not only pro­duces ex­cellent sur­face qua­lity, but also re­du­ces burr for­ma­tion, which also helps to ex­tend the ser­vice life.

Technical advantages

The combi­nation of opti­mized cutting edge shape and high-pre­cision sha­ping tech­nology leads to very good, right-angled shoul­der sur­faces and sur­face qua­li­ties. This con­tri­butes to the over­all per­for­mance and lon­gevity of the tool. In addi­tion, the re­duced cutting for­ces and lower ma­chi­ning noise en­able stable and re­liable ma­chi­ning over a longer pe­riod of time.

Economic advantages and flexibility

The effi­ciency of the WEZ shoul­der milling cutter is fur­ther in­creased by its ver­sa­tility. It is suit­able for va­rious ma­chi­ning tasks and co­vers dia­meter ran­ges from Ø 14 mm to Ø 160 mm. This flex­ibility, com­bined with the long se­rvice life, makes the WEZ shoul­der milling cutter an ex­treme­ly eco­nomi­cal tool for indus­trial pro­duc­tion.

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ALNEX high-speed milling cutter for aluminum

The AL­NEX milling cutter is charac­terized by its excep­tionally long ser­vice life, which makes it an in­dis­pen­sable tool for the pro­cessing of non-ferrous metals. This dura­bility is made possible by the follo­wing fea­tures and tech­no­logies:

High-quality PCD cutting edges

The poly­crystal­line dia­mond cutting ed­ges (PCD) of the ANX mil­ling cutter offer ex­cellent wear resis­tance and allow for pre­cise ma­chi­ning even on abra­sive ma­terials such as low-silicon alu­minum alloys. This re­duces tool wear and sig­ni­fi­cantly ex­tends the ser­vice life.

Internal Coolant Supply

Pre­cise coo­ling of the cutting edge mini­mizes heat build-up du­ring the milling pro­cess, im­proving both cutting per­for­mance and tool life.
Easy assembly and alignment

Spe­cially de­signed cutting in­serts en­sure opti­mal axial run, which in­creases effi­ciency and re­duces wear.
High machining speed

The ANX milling cutter is de­signed for feed rates of over 30,000 mm/min, which not only in­creases pro­duc­tivity, but also ex­tends tool life through low-vi­bra­tion machining.
Versatile Cutting Edge Designs

With six different cutting edge de­signs, the cutter can be cus­to­mized to suit different appli­cations, en­suring even wear and longer ser­vice life.
Cost-effectiveness

The combi­nation of a long ser­vice life, re­duced tool chan­ges and ex­cellent sur­face qua­lity makes the AL­NEX ANX high-speed PCD milling cutter an ex­tre­mely eco­nom­ical so­lution for metal­wor­king.

In summary, the ALNEX ANX high-speed PCD milling cutter offers a per­fect ba­lance of dura­bility, pre­cision and effi­ciency, ma­king it an ideal choice for high-speed. applications.

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