Processing Time Turbo

AC8115P Turning grade for steel machining

AC8115P is a tur­ning grade spe­cially de­ve­loped for high-speed ma­chi­ning of low-alloy steels and has ex­cellent wear re­sis­tance. The new, opti­mized base sub­strate and state-of-the-art coa­ting techno­logy with im­proved crys­talline align­ment en­able ex­cep­tion­ally long ser­vice lives at high cutting speeds and dry ma­chi­ning.

Due to the highly hard layer, cutting speeds of up to 500m/min are a­chie­ved.

Optimization of the service life of AC8115P

The new car­bide sub­strate offers high hard­ness and re­sis­tance to plas­tic de­for­ma­tion while main­taining frac­ture re­sis­tance and sta­bility in de­man­ding con­ditions. The inno­vative, new coa­ting techno­logy with im­proved crys­talline struc­ture sig­ni­fi­cantly re­duces tool wear and en­ables long ser­vice life and con­sis­tent per­for­mance with long en­gage­ment times.

Increased efficiency:

Precise align­ment of crys­tals in the coa­ting pro­vides ex­cellent re­sis­tance to scour wear and cutting edge chip­ping

Cost savings:

The high-per­for­mance com­bi­nation of new sub­strate and opti­mized coa­ting en­ables a re­duc­tion in pro­duc­tion costs through higher pro­duc­tivity and pro­cess re­lia­bility.

The gold-coloured coa­ting en­ables easy wear de­tec­tion and thus helps to re­duce in­creased tool costs due to pre­mature change of the tool cutting edge.

Wide range of applications:

AC8115P is par­ti­cu­larly effi­cient in auto­mated pro­duc­tion lines where re­lia­bility and pro­cess safety are crit­ical.

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Wiper Cutting edge design N-LUW, N-SEW, N-GUW

The N-LUW, N-SEW and N-GUW are an op­timal so­lution for spee­ding up ma­chi­ning time in soft tur­ning. The wi­per ver­sions offer an effec­tive way to re­duce ma­chi­ning time. This is a­chieved by their per­fect chip brea­king at high feeds. These spe­cial cutting edge de­signs are de­signed to sig­ni­fi­cantly in­crease effi­ciency in the ma­chi­ning pro­cess by smoothing the sur­face.

Advantages of the tools

Re­duc­tion of pro­duction times: Higher feeds en­able shor­ter inter­ven­tion times. This allows com­panies to sig­ni­fi­cantly in­crease their pro­duc­tivity

Im­prove­ment of sur­face qua­lity : Good sur­face fin­ishes with double feed (com­pared to con­ven­tional geo­metry)

The com­bi­nation of higher effi­ciency and im­proved sur­face qua­lity makes the N-LUW, N-SEW and N-GUW pro­ducts an ideal choice for com­panies looking to op­ti­mize their ma­chi­ning pro­cesses.

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AC6135/45M Turning grades for stainless steel machining

The AC6135/45M grades with tough sub­strates and multi­layer PVD coa­ting offer "abso­lute sta­bility" when ma­chi­ning stain­less steels.

Spe­cially de­vel­oped for ma­chi­ning in in­ter­rup­ted cut as well as cast and forged skin

The "ma­chi­ning time turbo"

AC6135M/AC6145M en­able high cutting speeds even in very diffi­cult ma­chi­ning con­ditions and pro­vide ex­cellent pro­cess re­lia­bility through opti­mized brea­king strength and cutting edge sta­bility.

Ad­van­tages of tough sub­strates

• In­creased relia­bility through­out the ma­chi­ning pro­cess.
• Opti­mized coa­ting techno­logy to im­prove wear re­sis­tance

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